How to Cover a Futon Mattress
Is your futon looking tired or dated? A custom cover can refresh its appearance without the cost of reupholstery. With quality fabric, a continuous zipper, and basic sewing tools, you can craft a snug, attractive cover in under an hour. This guide on how to cover a futon mattress walks you through every detail, from precise measurements to button detailing, using durable Jacquard fabric built to last.
You will learn how to measure and cut fabric, install a seamless zipper, create corner pleats for a tailored fit, and add decorative button closures. All techniques work for beginners and are based on a standard 78″ x 53″ futon mattress. Let us transform your furniture with a cover that looks professional and feels custom-made.
Measure and Cut Fabric for Your Futon Cover
Accurate fabric preparation is the foundation of a clean, tight fit. Skipping this step leads to puckered seams or a baggy appearance.
Determine Correct Dimensions
Cut two fabric pieces to 80″ x 56″. This accounts for a 1-inch seam allowance on all sides when wrapping a 78″ x 53″ futon mattress. The extra width and length allow the cover to stretch smoothly over the edges without sagging or bunching.
Use a fabric ruler and tailor’s chalk to mark your cuts. Choose thick, woven Jacquard fabric because it resists fading, withstands daily friction, and delivers a premium look that holds up over time.
Serge Edges for Long-Term Durability
Serge all four edges of each fabric panel to prevent fraying during washing and regular use. If you do not own a serger, use a zigzag stitch on a standard home sewing machine. This step is essential for high-use furniture like futons, especially if you plan to wash the cover frequently.
Install a Continuous Zipper for Easy Removal
A full-length zipper makes washing and seasonal swaps effortless. A continuous zipper from a roll provides a seamless, strong closure that outperforms pre-cut alternatives.
Align the Zipper with the Fabric Edge
Lay one fabric piece right-side up on your work surface. Position the continuous zipper along the 56″ edge so the teeth run parallel to the fabric edge. The arrow indicator on the zipper tape should face inward to stay hidden after assembly.
Use fabric staples to temporarily secure the zipper tape to the fabric. Place staples every 2 to 3 inches to prevent shifting during sewing. Repeat this process with the second fabric piece on the opposite side of the zipper.
Sew and Trim Zipper Ends Cleanly
Attach a zipper foot to your sewing machine and stitch close to the teeth along both sides. Sew from top to bottom, backstitching at the beginning and end for added strength. Once sewn, snip the zipper ends cleanly with sharp scissors to remove excess tape and create a flush finish. Avoid cutting the stitching.
Add Zipper Stoppers to Prevent Slipping
Without stoppers, the zipper head can slide off and damage the seam. Simple fabric tabs solve this problem in minutes.
Create Fabric Stopper Tabs
Cut two small 2″ x 2″ fabric squares from your scrap material. Fold each square in half to form a 1″ x 2″ tab. Pin one tab over the zipper tape at each end, covering the last half inch of the zipper chain. Sew a box stitch or X pattern to anchor it firmly.
These stoppers serve three purposes:
– Prevent the slider from detaching during use
– Reinforce stress points along the zipper line
– Keep the cover from splitting when inserting the mattress
Repeat this process on both sides of the zipper for full protection.
Sew Corner Pleats for a Tailored Fit

Flat corners create a baggy, unprofessional appearance. Pleats add dimension and shape the cover to your futon’s square edges.
Fold and Stitch Triangular Pleats
At each corner of both fabric panels, create a 4-inch triangular pleat. Fold the corner diagonally so the sides meet, forming a triangle. Pinch and align the raw edges, then sew straight across the base of the triangle, 4 inches from the point.
This creates a 3D pocket that conforms to the futon’s corners. Repeat on all four corners, two per panel, for a consistent, structured fit.
Remove Staples After Sewing
Once the pleats are stitched, use a small flathead screwdriver to gently pry out the staples used earlier. Work slowly to avoid tearing the fabric. Check along the zipper line and pleats to ensure every staple is removed before final assembly.
Attach Decorative Buttons for Style and Security

Buttons add visual charm while helping secure the cover during use. They also create a polished, finished look that elevates your DIY project.
Prepare Button Blanks
Use a button maker tool to assemble buttons from scrap fabric. Cut circular button blanks to fit your tool’s size, typically 7/8″ or 1″. Because Jacquard fabric is thick, apply firm, even pressure when pressing the back into place.
Mark and Space Button Positions
Lay the futon cover flat on your work surface. Place the first button at the center of the front panel. Then measure 18 inches on each side for additional buttons. This spacing ensures even tension across the cover.
Mark 16 inches from the front edge to align all buttons in a straight horizontal line. Use a fabric pen for precise, visible markings.
Thread and Secure Buttons with Twine
Use button twine and a long needle for durable attachment. Thread both ends through the needle, then pass through the fabric where the button will sit. Loop the twine and attach the button to a single strand. Tie a slip knot, then reinforce with 3 to 4 overhand knots for security.
For tighter holes, widen them slightly with a seam ripper before threading. This prevents tearing and makes installation smoother.
Final Fit Check and Maintenance Tips
Now that assembly is complete, test the cover and establish a care routine to extend its lifespan.
Insert the Mattress and Check the Fit
Slide the 78″ x 53″ futon mattress into the cover. The zipper should run smoothly along the shorter side. Check each corner to confirm pleats lie flat with no puckering. Buttons should align naturally when the cover is folded over.
If the fit feels too tight, slightly loosen stitching at the pleats. If too loose, add small tucks along the sides before final stitching on future projects.
Wash and Refresh Safely
To clean, unzip and remove the cover completely. Machine wash in cold water on a gentle cycle. Always air dry or tumble dry on low heat. High temperatures can shrink thick fabric or warp the zipper over time. Serging the edges beforehand ensures the cover survives multiple washes without fraying.
Choose the Right Fabric for Lasting Results

Fabric selection determines both appearance and durability. Not all materials work well for futon covers.
Select Jacquard for Longevity
Jacquard fabric is ideal for futon covers because it offers several advantages:
– Woven, not printed, so patterns never fade
– Dense and durable, resisting pilling and surface wear
– Visually rich, adding depth and texture to any room
Source from upholstery-grade suppliers like Covey Fabrics for the best results. Avoid thin cotton or polyester blends, which stretch and wear quickly under regular use.
Mix Patterns and Textures for Custom Style
Use this project to express your personal style. Try geometric weaves, damask prints, or two-tone fabrics for visual interest. For a modern reversible design, combine two coordinating Jacquard pieces and repeat the sewing steps for both sides.
Troubleshoot Common Cover Problems
Even with careful work, minor issues can arise. Here is how to address the most frequent challenges when learning how to cover a futon mattress.
Zipper Won’t Close Smoothly
Check for misaligned fabric layers, loose or missing stoppers, or twisted zipper tape. Repin and resew if needed, and confirm the slider moves freely before final stitching.
Buttons Come Loose Over Time
Reinforce with extra knots or apply a drop of fabric glue to the knot before trimming excess twine. You can also use thicker twine or double-strand thread for added strength. Avoid pulling buttons too tight, as they should sit flat without puckering the fabric.
Cover Sags at the Corners
This usually means pleats are too small or not stitched securely. For future covers, test a 5-inch pleat on thicker mattresses. Always lock stitches at the beginning and end of each seam.
Frequently Asked Questions About Covering a Futon Mattress
What type of fabric works best for a futon cover?
Jacquard fabric is the top choice because it is woven, durable, and resistant to fading. Avoid thin cotton or polyester blends, which stretch and wear out quickly under regular use.
Can I make a futon cover without a sewing machine?
Hand sewing is possible but time-consuming and less durable. A basic sewing machine with a zipper foot produces stronger seams and faster results for this project.
How long does it take to cover a futon mattress?
Most DIYers complete the project in 45 to 60 minutes, including measuring, cutting, and sewing. Adding buttons and pleats may extend the time slightly for beginners.
How do I wash a homemade futon cover?
Unzip the cover and machine wash in cold water on a gentle cycle. Air dry or tumble dry on low heat to prevent shrinkage and zipper damage.
Do I need to serge the edges before sewing?
Serging is highly recommended to prevent fraying during washing. If you lack a serger, use a zigzag stitch on a standard sewing machine as a reliable alternative.
Can I use this method for different futon sizes?
Yes, simply adjust your initial measurements to match your mattress dimensions. Add 2 inches to both width and length for seam allowances, then follow the same steps.
Final Takeaways on How to Cover a Futon Mattress
You now have a complete roadmap for how to cover a futon mattress with a custom, durable, and stylish solution. Accurate measurements, a continuous zipper, and tailored corner pleats ensure a professional fit that lasts for years. Quality Jacquard fabric and reinforced button closures add both function and flair to your finished project.
Your next step is to gather your materials, measure your mattress, and start sewing. Refresh your living space anytime by swapping covers for a fast, fun, and fabulous furniture upgrade.
